Hardy work: breathing new life into anvils

Alan

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Anvils really take a beating over the years and sometimes the only way to keep them in good shape is through repairs or mods. Whether it’s welding up chipped edges, hard-facing worn spots, or even reshaping them for specific tasks. How have you tackled repairs or mods on your anvils and what methods have worked best for you?
 
To tackle chipped edges, I’ve had good results with a TIG welder and the right filler rod to build them up, then I grind it back to shape. Just a heads up preheating the anvil can help prevent any cracking while you’re at it.
 
The biggest repair I've done is welding up chipped and swaybacked edges on my vintage anvil. You can't just use regular MIG wire.
I preheat the area slowly, build up the edges using high nickel welding rods, and then peen the welds while they're still hot to relieve stress. I then finish by grinding the profile back to a smooth, slight radius. Never rush the cooldown. wrap it in blankets to let it temper slowly
 
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That’s some impressive work! I really appreciate you breaking down the process particularly the peening and the gradual cooldown. That’s top-notch advice.
 
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